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A lean mixture or detonation can quickly destroy a forced induction
engine, even at low boost levels. Likewise too much advance can cause
detonation and too much retard can over heat the engine. When tuning under
boost it is important to monitor the fuel mixture, exhaust temperature and
check that detonation is not occurring. A wide band lambda meter or gas
analyzer should be used to monitor the mixture, and tuning aborted at the
first sign of an overly lean mixture. A detonation monitor or similar
should be used to check that detonation is not occurring. It is also worth
monitoring the fuel pressure during tuning to make sure the mixture is not
going lean from in sufficient fuel supply. It is a good idea to monitor
the exhaust gas temperature as well.
With a forced induction engine, it is recommended that the engine is
first tuned without any boost. To do this a supercharger can be
disconnected or bypassed, and the waste gate held open for a turbocharger.
Intercooler pipes should not be disconnected as this may over-rev the
turbo. Compressed air may be used to hold the waste gate open. Once the
engine is tuned for the non-boost portion of the tables boost can be
introduced gradually and the engine tuned in steps. Otherwise boost tends
to increase so sharply so that large portions of the fuel and ignition
tables are not mapped.
It is best to over-fuel the engine initially, and gradually lean the
mixture out. Most engines will make more power as the mixture is leaned
out, but will run hotter and be more prone to detonation. If the engine
does not make additional power when the mixture is leaned out then it is
best to keep the mixture as rich as possible before the engine loses
power. Each engine will respond slightly differently to the mixture
settings, so there are no definitely guides to the mixture that will
produce the most power or be the most reliable.
With the ignition it is best to start using a setting which is slightly
retarded. If the ignition timing is significantly retarded the exhaust
manifold and turbo will over heat as the unburned mixture burns in the
exhaust manifold. As the ignition timing is advanced peak cylinder
pressures increase. Normally this will make more power but places more
stress on the engine, particularly the piston and rods. As the ignition
timing is advanced at a certain point detonation or pre-ignition will
occur. Detonation increases peak cylinder pressures hugely, causes the
temperature to rise inside the cylinder and can destroy the engine very
quickly.
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